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Pennsylvania Oversize / Overweight Permit Requirements

Legal-without-permit dimension limits, escort and pilot car thresholds, height pole rules, daylight-only windows, and holiday restrictions for Pennsylvania oversize moves.

Verified 2026-06-06 · Source: www.penndot.pa.gov
This page summarizes Pennsylvania DOT permit conditions for general reference. Always verify against the state permit office before dispatch — rules change, and individual permit conditions can be more restrictive.

Legal limits without a permit

In Pennsylvania, you can move a load without an OSOW permit up to these dimensions on the Interstate and designated highways. Anything over the limits requires a permit (and may require escorts — see below).

DimensionWithout a permitPermit required when
Width8′6″ (federal limit)Anything wider
Height13′6″Anything taller
Combo length75′0″Anything longer
Gross weight80,000 lbAnything heavier

Escort and pilot car thresholds

When permitted, the following escort or movement-restriction rules apply in Pennsylvania. Thresholds are conservative — your specific permit conditions may impose tighter limits depending on the route.

TriggerDimensionThresholdDetail
Police escort Weight 201,000 lb PA State Police escort required for superloads over 201,000 lbs gross weight (67 Pa. Code § 179.4).
Police escort Length 160'0" PA State Police escort required for overall lengths over 160' (67 Pa. Code § 179.4).
Rear pilot car Length 90'0" Rear pilot car required for overall lengths over 90' on all routes (67 Pa. Code § 179.4).
Police escort Width 16'0" PA State Police escort required for widths over 16' (67 Pa. Code § 179.4).
Rear pilot car Rear overhang 15'0" rear overhang Rear pilot required when rear overhang exceeds 15' (67 Pa. Code § 179.4).
Front pilot car Height 14'6" Front pilot car with high-pole required for heights over 14'6" on all routes (67 Pa. Code § 179.4).
Height pole Height 14'6" Height pole required on lead pilot for loads over 14'6" high.
Front pilot car Width 13'1" Front pilot car required for widths over 13'1" on 4-lane divided highways (67 Pa. Code § 179.4).
Rear pilot car Width 13'1" Rear pilot car required for widths over 13'1" on 2-lane highways (67 Pa. Code § 179.4).
Daylight-only movement Width 8'6" Non-urbanized: sunrise–sunset, Sat until noon; no Sunday travel. Urban areas may move 3:00am–sunrise with 2 escorts.
Weekend / holiday restriction Width 8'6" No movement on New Year's, Memorial Day, Independence Day, Labor Day, Thanksgiving, Christmas. Travel prohibited noon day-before through 9am day-after (67 Pa. Code § 179.4).

Stop tracking these rules by hand.

OverSizeTMS encodes the per-state escort and dimension rules for every state plus DC. Enter the load dimensions and route, and the platform tells you which permits, escorts, and time windows apply automatically.

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Last updated 2026-06-06. Cross-checked against the state admin code.