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Alabama Oversize / Overweight Permit Requirements

Legal-without-permit dimension limits, escort and pilot car thresholds, height pole rules, daylight-only windows, and holiday restrictions for Alabama oversize moves.

Verified 2026-06-06 · Source: www.dot.state.al.us
This page summarizes Alabama DOT permit conditions for general reference. Always verify against the state permit office before dispatch — rules change, and individual permit conditions can be more restrictive.

Legal limits without a permit

In Alabama, you can move a load without an OSOW permit up to these dimensions on the Interstate and designated highways. Anything over the limits requires a permit (and may require escorts — see below).

DimensionWithout a permitPermit required when
Width8′6″ (federal limit)Anything wider
Height13′6″Anything taller
Combo length75′0″Anything longer
Gross weight80,000 lbAnything heavier

Escort and pilot car thresholds

When permitted, the following escort or movement-restriction rules apply in Alabama. Thresholds are conservative — your specific permit conditions may impose tighter limits depending on the route.

TriggerDimensionThresholdDetail
Police escort Length 150 ft Over 150 ft: front and rear law enforcement escorts required. Marked vehicle with blue lights (troopers/sheriffs/police).
Front pilot car Length 125 ft 125–150 ft (except mobile homes): 1 front + 1 rear civilian escort required on 2-lane highways.
Rear pilot car Length 125 ft 125–150 ft (except mobile homes): 1 front + 1 rear civilian escort required on 2-lane highways.
Rear pilot car Length 90 ft 90–125 ft: 1 rear escort required on 2-lane highways.
Height pole Height 15 ft 6 in Over 15'6" high: 1 front escort with height pole required.
Front pilot car Width 14 ft Over 14 ft wide: 1 front + 1 rear on both 2-lane and 4+-lane divided highways.
Rear pilot car Width 14 ft Over 14 ft wide: 1 front + 1 rear on both 2-lane and 4+-lane divided highways.
Front pilot car Width 12 ft 12–14 ft wide: 1 front on 2-lane highways; 1 rear on 4+-lane divided highways.
Rear pilot car Width 12 ft 12–14 ft wide: 1 rear escort on 4+-lane divided highways.
Certified escort required Width 12 ft Escort drivers must complete a pilot/escort flagging course equal to or exceeding Alabama's course within 12 months of course availability.
Front pilot car Front overhang 10 ft Front overhang over 10 ft: 1 front escort required.
Daylight-only movement Width 8'6" Permitted vehicles may travel daylight hours only. No travel Sundays or on New Year's, Memorial, Independence, Labor, Thanksgiving, or Christmas Day.
Weekend / holiday restriction Width 8'6" No travel after noon Saturday or any time Sunday. No travel New Year's, Memorial Day, Independence Day, Labor Day, Thanksgiving, or Christmas Day.
Rear pilot car Rear overhang 5 ft Rear overhang over 5 ft: 1 rear escort required.

Stop tracking these rules by hand.

OverSizeTMS encodes the per-state escort and dimension rules for every state plus DC. Enter the load dimensions and route, and the platform tells you which permits, escorts, and time windows apply automatically.

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Last updated 2026-06-06. Cross-checked against the state admin code.